Boeing Gaining Ground in the War Against Defects at 737 Jet Plant
Boeing Co. is making significant strides in its battle against quality issues in its 737 factory located outside Seattle. With notable improvements, the factory now experiences a moment of tranquility each Wednesday at 10:30 a.m., as mechanics pause their work to discuss challenges and brainstorm solutions. Key highlights include:
– Focus on Quality: Boeing’s leadership, including Katie Ringgold, Vice President of the 737 program, emphasizes a relentless war for quality. The organization is committed to eradicating defects not only in the factory but across the entire business operation.
– Encouraging Results: Since implementing a comprehensive quality and safety plan, the factory has witnessed a 75% reduction in traveled work (parts installed out of sequence) and a 60% improvement in the flow of planes through production since April 2024.
– Proactive Inspections: Boeing has increased inspections of fuselages arriving from Spirit AeroSystems. A team of inspectors reviews critical components to catch defects early in the manufacturing process, ensuring that any issues are identified close to their source.
– Ramping Up Production: As Boeing approaches a pivotal milestone, it is on track to raise 737 output to 42 jets monthly. The plan includes gradual rate increases, ultimately reaching a target of 60 jets per month. However, the company aims to achieve this growth without overwhelming employees or suppliers.
– Cultural Improvements: Employee engagement sessions have been reintroduced, allowing workers to voice concerns and suggest enhancements. So far, over 1,000 suggestions have been received, showcasing a commitment to continuous improvement.
The journey for Boeing remains challenging as it works to rebuild trust and ensure safety after a series of crises. Nevertheless, the company’s dedication to a culture of quality and defect elimination is becoming increasingly evident as it strives to restore its standing within the aerospace industry.